Skills (Must Have):
Expertise on "Pressure Decay Leak Testing of Mixing Valves".
Knowledge of acceptable leak limits for water mixing valves, familiarity with test cycle design, test timing, and pressure stabilization.
Understanding of valve flow characteristics and tolerance to pressure changes.
Awareness of failure modes in valves: seat leakage, seal failure, improper assembly, etc.
Manufacturing Process Knowledge
Familiarity with the assembly station and how leak testing integrates into the workflow.
Understanding upstream/downstream effects (e.g., improper assembly leading to test failure).
Process Capability & Control
Ability to monitor and improve test station performance (CP, CPK, SPC analysis).
Define control limits and escalate abnormalities.
Lead investigations for test failures.
Implement corrective actions when tests fail due to station, product faults or fixtures.
Testing Equipment & Instrumentation
Understand and maintain leak test systems: sensors, gauges, test fixtures.
Collaborate with maintenance for calibration and troubleshooting
Recommended Background
Education : Degree in Mechanical, Quality, or Manufacturing Engineering.
Certifications : Quality auditor, Six Sigma, Certified Quality Engineer.
Experience : 5-8 years in a high-volume manufacturing QA or test engineering environment.
Pi-square technologies is a Michigan (USA) Headquartered Automotive Embedded Engineering Services company, Synergy Partner for major OEMs and Tier 1s and their implementation partners in Automotive Embedded Product Development, Projects, Requirements Analysis, Software Design, Software Implementation, Efficient Build, Release Process, and turnkey software V & V Services. We have more than 20+ years of industry expertise with specialization in the latest cutting-edge automotive technologies such as Infotainment, connected vehicles, Cyber security, OTA, and Advanced Safety/ Body electronics.
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